The Ai-5 Fusion Splice Machine is a highly efficient, precision-engineered tool designed for network engineers focused on optimal fiber optic network performance. Known for its advanced features and durable construction, the Ai-5 enhances the fiber splicing process, delivering high-quality splices with ease and speed, suitable for both field and lab applications.
Key Features:
Core Alignment Precision: Equipped with an advanced core alignment system, the Ai-5 provides enhanced accuracy by aligning fibers at the core level. This technology minimizes insertion loss and maximizes return loss, essential for high-bandwidth network demands.
Fast Splicing and Heating Cycle: The Ai-5 boasts a rapid splice time of approximately 6 seconds and a heat-shrink time as low as 15 seconds. This quick turnaround time reduces operational downtime and increases productivity for field engineers.
6-Motor Drive System: Unlike traditional 4-motor systems, the Ai-5 features a 6-motor mechanism that ensures even greater precision in fiber positioning. This allows for a more stable and consistent splice, even with challenging fibers.
High-Resolution Touchscreen Interface: The device includes a 5-inch color LCD touchscreen, allowing for intuitive navigation and configuration. Engineers can quickly select programs, view splice results, and make adjustments without extensive manual intervention.
Automated Process Control: The Ai-5 includes automated arc calibration, fiber detection, and splice mode selection. These smart features help reduce human error and provide consistent results across different splicing environments.
Long Battery Life: The machine’s high-capacity lithium battery provides up to 300 splices and heats per charge, making it reliable for long fieldwork sessions without frequent recharges.
Multi-Language Support and Data Logging: Engineers can access various language options and use the extensive data logging feature for quality control. Splice records can be saved and transferred, supporting comprehensive project documentation.
Technical Specifications:
Splice Loss: Typically 0.02 dB (Single Mode), 0.01 dB (Multi-Mode)
Return Loss: Over 60 dB
Fiber Types Supported: SM, MM, DS, NZDS, BIF, and UBIF
Dimensions: 120mm x 150mm x 130mm
Weight: 1.9 kg with battery
Operating Conditions: -10 to 50°C, up to 95% RH
Applications:
The Ai-5 Fusion Splice Machine is ideal for use in backbone and access networks, data centers, and FTTH (Fiber-to-the-Home) deployments, where reliability and high-performance splicing are critical. With its rugged design, it can withstand challenging environmental conditions, making it a reliable choice for both indoor and outdoor fiber network installations.
By providing rapid, high-quality splicing with reduced power requirements and minimal maintenance, the Ai-5 Fusion Splice Machine enables network engineers to deliver efficient, reliable fiber optic networks.
Basic Parameters
| Fiber alignment | Core/cladding | |
| Motor number | 6 motors | |
| Splicing time | 8s | |
| Heating mode |
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| Fiber type | Single-mode fiber (SMF/G.652), BIF/G.657); Suitable for single mode, multi-mode, bare fiber, tail fiber, drop cable, jumper, invisible fiber fusion; | |
| The cladding diameter | 80-150μm | |
| Splicing loss | 0.02dB（SM)、0.01dB (MM) 0.04dB (DS/NZDS） | |
| Splicing mode | Automatic focusing core alignment, conventional/high precision welding | |
| Splicing way | Automatic, semi-automatic | |
| Fiber holder | Three in one fixture, no need to change, suitable for single/multi-mode, multi-core cable/bare fiber, tail fiber, jumper fiber,drop cable | |
| Battery capacity | 5200mAh large capacity lithium battery charging time ≤3.5; It can continuously weld and heat about 160 cores | |
| Magnification | 300x (X or Y axis single display) 150x (x and Y axis dual display) | |
| Fiber diameter | Coating diameter: 80-150μm/Coating diameter: 100-1000μm | |
| Cutting length | Coating layer 250μm below: 8-16mm/coating layer 250-1000μm: 16mm | |
| Heat shrink tube | 60mm、50mm、40mm、25mm | |
| Tensile testing | standard 2N | |
| Display | 5 inch TFT color display screen | |
| External lighting | USB port can be connected with EXTERNAL LED light, convenient for night construction | |
| Charge mobile device | The USB port can charge mobile devices such as mobile phones | |
| Boot time | 1s, boot can enter the working mode | |
| Data is stored | Unlimited, machine storage 1000 groups, the excess part can be stored in the server, can export data. | |
| Wireless communication | Based on bluetooth 4.2 protocol standard, the working band is 2.4GHz, the maximum transmission range is 60m | |
| Software upgrade | Mobile phone APP Internet update, enable Bluetooth synchronization upgrade machine software | |
| Management function | The equipment owner can be bound as the highest authority, and can remotely view the welding records,welding time, loss, etc. through the mobile phone APP. The number of welding times or working time of the equipment can be set. The manager can effectively manage a single or multiple equipment. |
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| Interface | USB2.0 (Type A) can be used to connect external LED lights and charge mobile devices | |
| Return loss | Better than 60 db | |
| Product protection | Waterproof, dustproof and fall proof | |
| Power supply | Input AC100-240V 50/60Hz, output DC13.5V/4.8A, the current power mode can be identified, real-time monitoring of the current battery level | |
| The work environment | Temperature: -15 ~ +50℃, humidity: < 95%RH (no condensation), working altitude: 0 ~ 5000m, maximum wind speed: ≤15m/s |
